Heavy Duty Diamond Grip Walkways, Planks and Stair Treads
General Load Information
Heavy Duty Diamond Grip safety grating walkways and planks are available in three thicknesses of steel and one of aluminum; walkways have one standard siderail height, planks have four. In each category, walkways come in three widths, planks in five. Begin sizing, for maximum economy, with widest practical grating for the job (shallowest siderails and thinnest gauge); if this does not meet required load capacity, first consider deeper siderails, then heavier gauge, and finally narrower grating width, if necessary.
Flexural load tables have been calculated according to design load limiting criteria, and if not illustrated in this catalog they can be obtained from our technical services.
“Strut Load Tables” show flexural strength and deflection of individual grating surface struts relative to siderails. Since these are maximum values in the elastic range, lesser loads and deflections can be proportioned from them.
Design load assumptions differ according to load type: (1) uniform, (2) concentrated (see Figures 1, 2 and 3 below for explanation of load application). Concentrated load capacities generally vary with span, siderail height and material thickness, irrespective of grating width, although large differences in grating width cause concentrated loads to be distributed somewhat differently into siderails.
Siderail strength usually controls, but with shorter spans, deeper siderails, and/or wider grating surfaces, flexural strength of individual struts may control. In sizing walkways or planks with strength as a design criterion, be sure to check Heavy Duty grating safety grating for both: (1) strength of walkways/plank siderails, (2) strength of individual struts in grating surface. With deflection as a design criterion, loads may be limited by either: strength of individual surface struts, or total deflection of one siderail at midspan plus a surface strut at midwidth of walkway or plank (sum of siderail deflection plus strut deflection).
All load tables show maximum loads, based upon actual load tests performed at the Pinckneyville (IL) plant, and determined in accordance with AISI “Specification for the Design of Cold-Formed Steel Structural Members”, 1980 Edition, using minimum yield strength of 33 ksi for steel, 23 ksi for aluminum.
Loads are designated:
(U) for uniform, in./ft.2
(C) for concentrated, in./lb.
(D) for corresponding deflections, in inches
Uniform Load (U) applications to all walkways/planks: Maximum load (lb./ft.2) permitted by flexural stress in siderail or grating strut, whichever is lower, applied to entire grating area (full-width by clear-span) between supports.
Deflection (D) in all walkways/planks: Deflection (in.) corresponding to maximum load (U) or (C) permitted by flexural stress in side rail or grating strut, whichever is lower, applied as defined in Figures 1 or 2, and 3.
Concentrated Load (C) applications to all walkways/planks: Maximum load (lb.) permitted by flexural stress in siderail or grating strut, whichever is lower, applied transversely to total width of grating at midspan and assumed to be carried equally by both siderails.
Deflection (D) in all walkways/planks: Deflection (in.) corresponding to maximum load (U) or (C) permitted by flexural stress in siderail or grating strut, whichever is lower, applied as defined in Figures 1 or 2, and 3.
Concentrated Load (Cs) applications to grating surface struts of all walkways/planks: Maximum load (lb./ft.) permitted by flexural stress in grating strut, applied longitudinally to a 1 foot length of grating at midwidth.
Deflection (Ds) in all walkways/planks: Deflection (in.) corresponding to maximum concentrated strut load (Cs) permitted by flexural stress in grating strut, applied longitudinally to a 1 foot length of grating at midwidth.
Heavy Duty Safety Grating Walkways with Integrated Toeboards, Meeting OSHA Requirements
Heavy Duty Safety Grating Walkways* Availability
* Standard toeboard depth of 5”.
Heavy Duty safety grating walkways, like Heavy Duty planks, offer additional strength for walkway applications with greater load requirements. The grating surface design is identical. The walkway difference is in the side channels, which are turned up as 5-inch toeboards, complying with OSHA requirements. Walkways offer all the slip-resistance and self-cleaning advantages of planks and are available in the material and thickness combinations shown above.
Heavy Duty safety grating walkways are ideal for many types of applications. They are equally at home in process plants, refineries, grain elevators, conveyor walkways and large machines in paper mills.
They are combined with DIAMOND GRIP stair treads for a complete walkway design. For further information on stair treads. The pre-formed, integral design of stair treads helps reduce the costs by saving not only material but fabrication and detailing time as well.
Heavy Duty walkways incorporate 5-inch integral toeboards, complying with OSHA regulations (appropriate safety devices may also be necessary during use — consult applicable safety regulations). Canadian compliant (OH&S) designs are also available in some sizes.
Handrail brackets are available for application on Heavy Duty Diamond Grip steel walkways. This is a valuable accessory for those projects where utilization of the Heavy Duty steel walkway is desirable for its superior long spanability. Handrailing with handrail post on a maximum eight-foot center is required per OSHA. The handrail bracket eliminates unnecessary and costly substructure to support a handrail post.
Splice plates (P-H-SP-U) are available for use with Heavy Duty Diamond Grating steel walkways. Splice plates can help reduce costly material cuts and waste. The Splice Plates may be used at midspan conditions without reducing the load-carrying capacity of the Heavy Duty Safety Grating walkway.
Heavy Duty Grip Planks: Versatility of 91/4” to 36” Widths for Single- or Multi-Width Platforms, to Fit Every Job Requirement and Many O.E.M. Applications
Heavy Duty DIAMOND GRIP Planks* Availability
|Material||Thickness||Width 36”||Width 27-3/4”||Width 24”||Width 13-3/4”||Width 9-1/4”|
* All in depths of 2”, 21/2”, 3” and 4”.
Heavy Duty diamond safety grating planks are ideal for all types and sizes of platform applications with design load requirements beyond the capacities of regular safety grating. Four depths and five widths, each in steel and aluminum alloy 5052, provide the versatility of load capacity for the greatest economy, as well as adequate strength without over design. Each width and side-channel depth combination is available in material and thickness combinations as shown above.
All can be used for single-plank applications, or in multi-plank combinations for large-area platforms (see Multi-plank width chart). One combination of width/depth/metal thickness is certain to meet your requirements with exceptional economy. For special job requirements, or the fine-tuned economies required by O.E.M. applications, other materials and many special fabricating services are available.